QC Service
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Elevate Your Aligner Production with Precision QC
Our independent Quality Control service helps clinics and labs streamline workflows, reduce remakes, and deliver flawless aligner treatments, every time.
Value Proposition
Why Independent QC Matters
In the complex world of aligner production, errors are costly. Our service is designed to be your final line of defense, providing three key benefits.
Rapid Throughput
Our efficient review process integrates seamlessly into your workflow, ensuring plans are validated quickly without causing production delays.
Uncompromising Accuracy
We provide a meticulous review of every plan, catching micro-level errors that automated systems or busy staff might miss.
Scalable and Flexible
Whether you’re a small clinic or a large enterprise, our service scales to your needs, maintaining consistent quality across all cases.
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Intake & Data Validation:
We verify the integrity and clarity of all intraoral photos and STL files to ensure a solid foundation. -
Treatability Assessment:
Our team evaluates the case for clinical viability, flagging any issues that may complicate the planning process.
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Clinical Alignment Check:
We cross-reference the planned movements with the doctor's clinical instructions to ensure perfect alignment. -
Error & Conflict Detection:
Our team looks for over/under-movements, dental collisions, and other staging issues.
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Physical Model Validation:
We perform a final technical review to prevent production issues related to trim lines and gum lines. -
Fit & Printing Risk Assessment:
Our team identifies potential printing or fitting issues that could impact the final aligner product.
See Our QC Process in Action
Watch a real case walkthrough demonstrating our meticulous staging review and pass/fail criteria.
Customer Success
What Our Clients Say
“OrthoAlign’s QC service was a game-changer for our lab. We’ve reduced our remake rate by over 45% and significantly cut down on time spent on manual checks. This has allowed our team to focus on what they do best, knowing every plan is already verified.”
Alex Chen
Head of Operations, Global Aligner Labs
Pricing & Options
Choose the Service that Fits Your Workflow
Single QC Stages
Access each QC stage individually to address specific bottlenecks in your process.
Perfect for teams with in-house expertise in certain areas, but need specialized support in others.
Full QC Package
Enjoy end-to-end support with a seamless, three-stage QC review for every case.
Ideal for labs and clinics seeking maximum efficiency and a streamlined, error-free workflow.
Quality Control for Aligner Production
QC-as-a-Service for Labs, Clinics & Enterprises
We provide independent Quality Control (QC) to help you streamline aligner production, catch staging issues early, and validate whether each treatment plan passes quality checks—before it reaches the patient.
What’s included
- Staging validation to prevent over/under movement, collisions, and attachment conflicts.
- Treatment plan QC against your SOPs (or our best-practice checklist) with pass/fail status.
- Error reporting & feedback with actionable notes for technicians and clinicians.
- Scalable workflows for labs and enterprises to maintain throughput with zero compromise on quality.
↓ 35–60%
Remakes & refinements
↑ 25–40%
Throughput efficiency
100%
Plan traceability
How it works
1) Upload case files
STL/PLY, treatment plan (PDF/MP4), and clinic/lab notes.
2) QC review & staging checks
We flag collisions, unrealistic movements, IPR, attachments, and tracking risk.
3) Pass/Fail report + feedback
Download the checklist with specific corrections or approval to manufacture.
Quality Check — Sample Case
Watch a real case walkthrough demonstrating our staging review and pass/fail criteria.
Outcome: Plan flagged for minor staging adjustment;
*Remove PHI. Use anonymized case IDs and consented media only.